Facebook Twitter Instagram
    • FREE Email Newsletters
    • About Us
    • Advertise
    • Contact Us
    • FREE Magazine Subscriptions
    Twitter LinkedIn
    Podcast
    Poultry News
    • Production
      • Broiler Production
      • Ducks
      • Egg Production
      • Game
      • Hatching
      • Housing
      • Turkeys
    • Processing
    • Business & Politics
      • Business
      • Economics
      • EU & Politics
      • Marketing
      • People
      • Training & Education
    • Welfare
      • Environment
      • Food Safety
      • Vet & Medication
      • Welfare
    • Feed
    • Genetics
    • New Products
    • Magazines
      1. July 2022
      2. June 2022
      3. May 2022
      4. April 2022
      5. February 2022
      6. January 2022
      Featured

      Protected: Poultry Business – August 2022

      By Michael BarkerJuly 26, 2022
      Recent

      Protected: Poultry Business – August 2022

      July 26, 2022

      Protected: Health Supplement 2022

      July 25, 2022

      Protected: Poultry Business – July 2022

      June 28, 2022
    • Jobs
      • Browse Jobs
      • Post a Job
      • Manage Jobs
    • Events
      • National Egg and Poultry Awards
      • Poultry Fair
    Poultry News
    News

    Animal by-product processing facility underway in Cheshire

    Chloe RyanBy Chloe RyanAugust 3, 20203 Mins Read
    Facebook Twitter LinkedIn Email
    Share
    Facebook Twitter LinkedIn Email

    SecAnim has said it is developing a Category 1 animal by-product processing facility at its renewable energy and recycling site in Widnes, Cheshire. The world-first operation completes a two-stage site regeneration plan, supported by a capital investment of more than £15 million.

    Set to be commissioned in October 2020, the Shepherdson High Efficiency Plant (SHEP) will turn raw material into high-quality tallow and meat and bone meal. The tallow will be used as a core ingredient for the production of biodiesel, by companies such as SecAnim’s sister company ecoMotion, while the meat and bone meal will provide fuel for the site’s combined heat and power (CHP) biomass plant.

    At the heart of the SHEP development is a highly advanced primary processing plant, which harnesses the latest advancements in low-temperature drying technology to maximise operational efficiencies. Designed to minimise environmental impact, the facility will use significantly less energy than the operation it replaces and is powered entirely by renewable electricity generated through the Category 1 animal by-product (ABP) rendering process. The plant harnesses state-of-the-art automation and health and safety processes (including gas detection and operator protection measures), while also setting the standards in odour elimination technology.

    Operating alongside the site’s existing ReFood anaerobic digestion (AD) plant, SARVAL Category 3 rendering facility and bubbling fluidised bed (BFB) power plant, the SHEP development will complete the Widnes site’s pioneering operations, which will collectively provide the world’s first fully-integrated solution for protein manufacturing, biomass recycling and renewable energy production – harnessing next-generation technologies to maximise the value in by-products arising from across the food chain.

    Heat required for the SHEP’s operations will be provided by the on-site biomass CHP plant, supported by biomethane from the ReFood AD plant. Effluent will be treated on-site, in line with the latest environmental standards, while the CHP plant will also be used to eliminate odours from the SHEP facility, rather than relying on chemical treatment.

    Collectively, the plants will also provide a recycling outlet for the disposal of bioliquids, as well as producing two arable fertilisers (Kalfos, a dry phosphate product; and ReGrow, a PAS110 liquid biofertiliser) – a completely integrated, closed-loop solution for the UK’s food supply chain.

    Philip Simpson, commercial director at SARIA – parent company of SecAnim, SARVAL and ReFood, said: “Our Widnes operation has provided safe and secure animal by-product processing services since the 1930s. The site has long-since featured in the UK National Animal Disease Control and Eradication plans.

    “We are delighted to unveil the culmination of our redevelopment programme, which creates a completely unique, fully-integrated, state-of-the-art solution for by-products arising from the food chain and represents a total recent SARIA investment at Widnes of almost £50 million. Forming an integrated unit together with the SARVAL, and ReFood plants, as well as the BFB, the SHEP facility sets the standards in capability, efficiency and sustainability – no other single operation in the UK can offer similar facilities or deliver similar benefits.”

    The new development consolidates SecAnim’s Category 1 national processing infrastructure into a single, integrated site. As part of this programme, the company has announced that its Exeter facility will close later this year. ABP collection services across the South West will be unaffected, thanks to existing facilities in Cornwall, Devon, Dorset and Somerset.

     

    Share. Facebook Twitter LinkedIn Email
    Previous ArticleAnalysis: Cracking down on the carbon footprint of eggs to reach net zero
    Next Article Analysis: What is technology doing to poultry farms?
    Chloe Ryan

    Editor of Poultry Business, Chloe has spent the past decade writing about the food industry from farming, through manufacturing, retail and foodservice. When not working, dog walking and reading biographies are her favourite hobbies.

    Read Similar Stories

    New Products

    Hotraco Agri launches new farm data management system

    August 3, 2022
    News

    Maelor Foods grows annual turnover 24.5%, but profits decline

    August 1, 2022
    News

    2 Sisters founder to address Meat Business Women

    July 18, 2022
    Most Read

    NFU calls on government for immediate action on labour shortages

    August 5, 2022

    Morrisons becomes first supermarket to launch its own carbon neutral eggs

    August 4, 2022

    Liz Truss pledges to support farmers with deregulation if elected

    August 3, 2022
    © 2022 Lewis Business Media. All Rights Reserved.
    Lewis Business Media, Suite A, Arun House, Office Village, River Way, Uckfield, TN22 1SL

    Privacy Policy | Cookie Policy | Terms & Conditions

    • AA Farmer
    • Farm Contractor
    • Pig World
    • OvertheCounter

    Type above and press Enter to search. Press Esc to cancel.

    We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. By clicking “ACCEPT ALL”, you consent to the use of ALL the cookies. However, you may visit "Cookie Settings" to provide a controlled consent.
    Cookie SettingsREJECT ALLAccept All
    Manage consent

    Privacy Overview

    This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
    Necessary
    Always Enabled
    Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
    CookieDurationDescription
    AWSALBCORS7 daysThis cookie is managed by Amazon Web Services and is used for load balancing.
    cookielawinfo-checkbox-necessary1 yearSet by the GDPR Cookie Consent plugin, this cookie is used to record the user consent for the cookies in the "Necessary" category .
    PHPSESSIDsessionThis cookie is native to PHP applications. The cookie is used to store and identify a users' unique session ID for the purpose of managing user session on the website. The cookie is a session cookies and is deleted when all the browser windows are closed.
    Others
    Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet.
    CookieDurationDescription
    AWSALB7 daysAWSALB is a cookie generated by the Application load balancer in the Amazon Web Services. It works slightly different from AWSELB.
    explat_test_aa_weekly_lohp_2021_week_4517 days 8 hoursNo description
    ppwp_wp_session30 minutesNo description
    tk_ai14 daysGathers information for WordPress by themselves, first party analytics tool about how WP services are used. A collection of internal metrics for user activity, used to improve user experience.
    tk_qssessionGathers information for WordPress by themselves, first party analytics tool about how WP services are used. A collection of internal metrics for user activity, used to improve user experience.
    Advertisement
    Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.
    CookieDurationDescription
    OAGEOsessionOpenX sets this cookie to avoid the repeated display of the same ad.
    OAID1 yearThis cookie is set when an AdsWizz website visitor have opted out the collection of information by AdsWizz service or opted to disable the targeted ads by AdsWizz.
    Analytics
    Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.
    CookieDurationDescription
    _ga2 yearsThe _ga cookie, installed by Google Analytics, calculates visitor, session and campaign data and also keeps track of site usage for the site's analytics report. The cookie stores information anonymously and assigns a randomly generated number to recognize unique visitors.
    _gat_gtag_UA_31822138_71 minuteSet by Google to distinguish users.
    _gid1 dayInstalled by Google Analytics, _gid cookie stores information on how visitors use a website, while also creating an analytics report of the website's performance. Some of the data that are collected include the number of visitors, their source, and the pages they visit anonymously.
    tk_lr1 yearThe tk_lr is a referral cookie set by the JetPack plugin on sites using WooCommerce, which analyzes referrer behaviour for Jetpack.
    tk_or5 yearsThe tk_or is a referral cookie set by the JetPack plugin on sites using WooCommerce, which analyzes referrer behaviour for Jetpack.
    tk_r3d3 daysJetPack installs this cookie to collect internal metrics for user activity and in turn improve user experience.
    SAVE & ACCEPT
    Powered by CookieYes Logo