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    Poultry Business – May 2025 issue

    By Chloe RyanMay 15, 2025
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Business & Politics

Carbon dioxide shortage will cost 2 Sisters an extra £1 million a week, Boparan claims

Chloe RyanBy Chloe RyanSeptember 2, 20223 Mins Read
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The founder of the UK’s biggest chicken producer, 2 Sisters Food Group, has said the shut down of a key supplier of carbon dioxide, which is used extensively in poultry production, is likely to lead to higher chicken prices. Ranjit Singh Boparan, who also owns poultry business Bernard Matthews, said the shut down of CF Fertilisers, which manufactures C02 as a by-product, meant the cost of sourcing the gas had leapt up to 20 times its previous level. 

 

“This is a price shock just like we’ve seen with energy and all companies and households are feeling the pain right now. What is very sad is that it’s the UK shopper who will ultimately pay the price and CO2 suppliers are, in effect, holding consumers hostage.”

 

CO2 is a vital component in food production. It is used in the pre-slaughter stunning of poultry and in packaging to extend shelf-life. CO2 is also vital in cooling systems for refrigeration purposes.

 

According to 2 Sisters, the UK uses approximately 2,000 tonnes of CO2 a day. With plants in Billingham and Wilton due for imminent closure, this accounts for 1,300 tonnes alone. The current import capacity from Europe is around 600 tonnes, resulting in a huge supply squeeze and a £1 million a week on-cost.

 

“This is a very serious situation we are facing,” said Boparan. “Once again, UK food security is under threat and the shopper ultimately loses – we simply have no choice other than to pay to keep supply. C02 suppliers are saying these increases happen immediately. They say it’s a take it or leave it situation.

 

“When poultry cannot be processed, it means birds must be kept on farms where there is a potential implication for animal welfare. The overall effect is welfare is compromised, and there is a reduced supply. My businesses are resilient, and we will navigate our way through this current CO2 crisis in partnership with our customers and suppliers. But make no mistake – negotiation is not an option here with the suppliers.”

 

Boparan has urged the Government to take the current crisis seriously. He added: “This is clearly a National Security issue and has to be dealt with as a matter of urgency. I’d like to see an acknowledgement of the problem and action to regulate the CO2 market, or at least consider price capping.”

 

Twelve months ago, Boparan made his first public intervention on the CO2 supply issue, arguing the crisis, coupled with the continuing lack of labour supply, could jeopardise food supplies and ruin Christmas.

 

In September 2021, a commercial decision by CF Industries to halt fertiliser production at two plants in the UK (at Stockton-on-Tees and Ince in Cheshire) – where CO2 is the main by-product – meant normal food processing and production plants owned by Boparan was under threat.

 

At the time, Boparan said: I’d like to see CO2 supplies prioritised for the food sector so UK supply can be maintained and for the Government to support these fertilizer plants who are saying they’ve switched off because of the rising price of natural gas. It really beggars belief when such a key infrastructure operation can arbitrarily decide to switch off the taps because of price inflation. It is irresponsible and catastrophic for our sector. We can’t just down tools because of inflation. In my businesses, you have to roll up your sleeves as best you can and tackle it head on. Giving up and saying ‘inflation is too high’ is not an option.”

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Chloe Ryan

Editor of Poultry Business, Chloe has spent the past decade writing about the food industry from farming, through manufacturing, retail and foodservice. When not working, dog walking and reading biographies are her favourite hobbies.

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